Custom Bubble Mailers, Printed With Your Brand
Turn a plain padded envelope into a branded unboxing moment. We print your logo, colors and artwork onto durable bubble mailers — poly, kraft, metallic, holographic and compostable — in sizes from #000 to #7, ordered in bulk.
Your logo, on every mailer
Everything you need to know about custom bubble mailers
Custom bubble mailers are padded shipping envelopes printed with your logo, brand colors, or artwork. They do the same job as a plain kraft or poly mailer — protecting products with a cushioned bubble lining while keeping shipping light and inexpensive — but they turn every package into a branded touchpoint. For e-commerce shops, subscription boxes, apparel labels, and beauty brands, that means a more professional presentation, a memorable unboxing, and a bit of free marketing that travels with every order you ship.
Because they are made to order, the right specification depends on what you are shipping and the impression you want to make. This guide walks through the standard bubble mailer sizes and their interior dimensions, the material and finish options that drive durability and shelf appeal, how the ordering process runs from artwork to delivery, and how bulk pricing works. If you already know what you need, you can request a custom quote at any point.
A branded mailer works twice — protection and marketing
Plain mailers get thrown away without a second look. A custom bubble mailer printed with your logo protects the product just as well while putting your brand in your customer’s hands the moment their order arrives. Whether you sell apparel, cosmetics, jewelry, or curated subscription boxes, branded mailers make your shipments look intentional and unmistakably yours.
Brand visibility
Every package becomes a moving billboard. Print your logo, handle, or artwork in full color so your brand shows up on doorsteps, not just online.
Built to protect
A cushioned bubble lining guards products in transit, while lightweight poly and kraft shells keep shipping costs down and seams tear-resistant.
Made to spec
Choose the size, material, finish, and print — we match your brand colors and handle bulk runs from hundreds to tens of thousands.
From your logo to your loading dock in four steps
Send your artwork
Share your logo (vector preferred), brand colors, and the size, material and quantity you need.
We design & proof
We lay out your print across the mailer, match your brand colors, and send a digital proof for review.
You approve
Confirm the proof and final quantity. Nothing goes to production until you sign off.
We print & ship
Your mailers are printed, quality-checked, and shipped to your door, ready to pack and send.
Bubble mailer sizes: which one fits your product?
Bubble mailers follow a standard numbered sizing system, from the tiny #000 up to the oversized #7. The number tells you the interior dimensions — the usable space for your product once sealed. Smaller sizes suit jewelry and cosmetics; larger sizes hold folded apparel and bundled goods. Here is how the common sizes compare.
Interior length by size (inches)
Interior length is the usable inside dimension after sealing — add a little clearance for thicker items.
Interior width by size (inches)
Width matters most for flat or folded items. When in doubt, size up for an easier pack.
| Size | Interior dimensions | Best for |
|---|---|---|
| #000 Smallest | 4" × 8" | Jewelry, USB drives, small parts |
| #00 | 5" × 10" | Cosmetics, keychains, patches |
| #0 | 6" × 10" | Phone cases, small accessories |
| #1 | 7.25" × 12" | Books, small electronics |
| #2 Popular | 8.5" × 12" | Apparel, accessories |
| #3 | 8.5" × 14.5" | Larger books, bundled items |
| #4 | 9.5" × 14.5" | Folded apparel, boutique goods |
| #5 | 10.5" × 16" | Multiple items, larger goods |
| #6 | 12.5" × 19" | Documents, large apparel |
| #7 Largest | 14.25" × 20" | Oversized soft goods |
Sizes follow common industry standards; exact usable space can vary slightly by material. Need a size between these? Ask about custom-size mailers.
Built to protect your product and your brand
Every custom bubble mailer pairs a protective air-bubble lining with an outer shell you choose to match your product and brand. Poly mailers use a lightweight, water-resistant polyethylene film that keeps moisture out and prints in bright, saturated color. Kraft mailers use a recyclable paper exterior with a natural, tactile look that many brands prefer for a warmer, more sustainable feel.
For brands that want their packaging to be part of the experience, metallic and holographic finishes add shelf-worthy shine, while compostable options made from plant-based materials appeal to eco-conscious shoppers. Whichever shell you pick, a peel-and-seal adhesive strip makes packing fast, and tear- and puncture-resistant construction protects contents through the shipping journey. You choose the material and finish that matches where your mailers will actually go.
- Poly bubble mailers — lightweight, water-resistant polyethylene
- Kraft bubble mailers — recyclable paper exterior, padded lining
- Metallic & holographic — eye-catching finishes for unboxing
- Compostable options — plant-based materials for eco-minded brands
- Self-seal adhesive strip — peel, fold and press for a secure close
- Tear & puncture resistant — protects contents in transit
Make the mailer unmistakably yours
Full-color logo printing
Print your logo, handle, or full-bleed artwork in your exact brand colors across the front, back, or both.
Material choice
Poly, kraft, metallic, holographic, or compostable shells — matched to your product and brand feel.
Mailer color
White, black, natural kraft, pastels, and bold brand tones so your packaging matches your identity.
Size & fit
Standard #000 to #7 sizes plus custom sizes, so your product fits snugly with minimal waste.
Interior & message print
Add an inside print, thank-you note, or return message for a complete unboxing experience.
Bulk quantities
Order hundreds to tens of thousands, with per-unit pricing that improves as your volume grows.
Bubble mailer materials and what they signal
Each material sends a different message to the customer who receives it. Use this guide to match the look and feel to your brand and product:
Need an exact match? We print to your specified brand colors on the mailer shell and the printed artwork.
How to choose the right custom bubble mailer
The best mailer comes down to what you ship and the experience you want to deliver. Use this quick guide to match your product to the right size and material.
| What you ship | Recommended size | Recommended material |
|---|---|---|
| Jewelry & small goods | #000–#0 | Poly or Kraft |
| Beauty & cosmetics | #0–#2 | Metallic or Holographic |
| Apparel & boutiques | #2–#5 | Poly or Kraft |
| Subscription boxes | #4–#6 | Kraft or Metallic |
| Eco-conscious brands | Any size | Compostable or Kraft |
| Premium / luxury unboxing | #1–#4 | Metallic or Holographic |
Not sure which fits? Tell us what you ship and we’ll recommend a spec with your quote.
One mailer, many product lines
How custom bubble mailer pricing works
Custom bubble mailers are priced per unit, and the per-mailer price drops as your quantity climbs. Your final quote depends on four things: mailer size, material and finish, number of print colors, and total quantity. Larger runs and simpler artwork bring the unit cost down the most.
Custom bubble mailer questions, answered
What is the minimum order for custom bubble mailers?
What sizes do bubble mailers come in?
What are custom bubble mailers made of?
Do you offer eco-friendly or compostable bubble mailers?
Can I get custom bubble mailers with my logo?
Do you offer wholesale or bulk pricing?
What is the difference between poly and kraft bubble mailers?
Are custom bubble mailers water-resistant?
How do the mailers seal?
What artwork format do you need?
Can you match my exact brand colors?
How do I get a quote?
Ready to put your brand on every shipment?
Tell us your size, quantity and material — we’ll send back exact pricing, a proof, and a production timeline. Bulk and wholesale orders welcome.
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